LAB 10:  HEAD LOSS AND NET FORCE IN A LINEAR CIRCUIT

PURPOSE:  The purpose of this laboratory exercise is to calculate pressure losses due to
                     friction in a linear circuit and determine the net force that can be sustained while
                     the actuator is moving in the extension direction.  Note:  Pressure changes due
                     to elevation will not be considered in this laboratory exercise.

OBJECTIVE:  After completing this laboratory exercise, you should be able to do the following:

            1.  Determine the pressure at the inlet of the pump;
            2.  Determine the pressure pressure loss from the pump to the cap side of the cylinder;
            3.  Determine the back pressure due to friction on the rod side of the cylinder;
            4.  Calculate the force available on the cap side of the cylinder;
            5.  Calculate the force available on the rod side of the cylinder;
            6.  Determine the net force available during cylinder extension.

PROCEDURE:

            1.  Manually calculate and run the Excel pressure lost module to determine the  losses through pipes 1,2,3;
            2.  Add 1000 psi to this value (pump produces a 1000 psi change);
            3.  Enter the new calculated value as point 1 for the next iteration and find the pressure
                 change for pipes 4,5,6;
            4.  Determine the pressure change in pipes 10,9 (include DCV in this section);
                 Pressure available should be the theoretical pressure on the cap side of the cylinder;
            5.  Determine the pressure change through pipes 8,7 (include DCV in this section);
            6.  Find the pressure change through pipes 11,12,13;
            7.  Sum pressure changes through 8,7   AND  11,12,13.  This will be the pressure on
                 the rod side of the cylinder.
            8.  Complete a table showing all pressure changes through each respective piping section;
            9.  Determine the Net Force on the cylinder (e.g P X Acap - P x Aan).
            10.Perform a manual set of calculations for at least three of the piping sections to verify you
                  understand how to do the calculations.  Compare to the Excel output.
            11. Write a formal lab report and submit by next class period.