PURPOSE:
The
purpose of
this lab is provide an opportunity to study hydraulic pump
specifications in
order to select an appropriate model
and compare manufacturer's technical specifications
on selected parameters. A hydraulic pump will be specified
for a mobile hydraulic
log splitter to allow for a better understanding of
manufacturer's specifications, performance curves, and
technical data. Bosch Rexroth
Corporation will be the assumed vendor for this laboratory
exercise, and a technical bulletin will be provided.
Objectives: The
following objectives will be completed in order to
accomplish the overall goal
and purpose of this laboratory exercise:
1.
Determine the nominal operation
parameters
required by the system;
2.
Draw the required hydraulic
circuit, label all components and provide notes where
appropriate, provide a Bill of Materials (BOM);
3.
Identify the most appropriate
type of hydraulic
pump to be selected;
4.
Determine a suitable model pump
and
specifications for the required system.
Procedures: A pump is
to be selected for a portable hydraulic log splitter with
the desired
operational parameters
as
follows:
- Hydraulic cylinder (assumed to be on hand): 4 inch bore, 2 inch rod, 30 inch stroke.
- Engine horse power must be less than 20 HP
- Continuous RPM near 2500
- Continuous system operating pressure near 2000 psi
- Desired cycle time near 16 seconds
1. Calculate the target flow rate based on the given parameters.
2. Determine the target volumetric displacement for the pump.
3.
Use the Bosch Rexroth Pump and Motor
Bulletin to
select an appropriate type and model pump for the system.
Verify the selection by identifying the operational
parameters of the selected pump including, but
not limited
to the following:
A.
Pump
maximum
flow rate at 3000 RPM
B.
Pump
minimum
RPM
C.
Pump
flow
rate at 2000 psi and 2500 RPM
D.
Volumetric
displacement
E.
Pump
peak
pressure
F.
Horse
power
requirement to drive the pump
G.
Operational
curves for output flow and input
horse power for the pump
H.
Model
number
for the pump
I.
Recommend
viscosity
J.
Type
of
pump seals.
4.
Write
a
laboratory report using the typical format and include all
calculations, pump performance
curves,
and model number in your report.